SUWAIE SW-W42 Welding Machine is an automated products specially designed by Suwaie company for the heating element industry, with excellent stability and high efficiency.
It reasonable workstation design, mainly used for welding heating tubes and flanges, bolts and Nipples, materials can be metal, stainless steel, iron, copper can all be welded. The welding joint has the advantages of smooth and burr free, firm, etc. It is a welding equipment that can effectively solve the problems of manual labor and high efficiency.
Functions
Digital system control and servo motor drive
The SW-W42 uses advanced digital system control combined with high-precision servo motor drive to ensure accurate positioning and stability control during welding. This control system can monitor welding parameters in real time and ensure the consistency of welding quality.
Multifunctional welding capability
Automatic Laser Welding Machine can process and weld various types of electric tube flanges to adapt to different production requirements. Users can flexibly adjust the welding process according to different materials and structures to meet diverse product requirements.
Flexible operation mode
This SW-W42 welding machine has manual and automatic operation mode, the user can switch freely according to the production situation and technical requirements. This design increases the flexibility and adaptability of the equipment to suit the needs of different operators.
Efficiency and safety
The overall design of the equipment focuses on the convenience and safety of operation, so that users can easily get started and maintain a high level of safety during the welding process. Stable performance ensures efficient production capacity and maximizes work efficiency.
Technical specifications
|
Model |
SW-F1500 |
|
Power supply |
220V 1P 50HZ 8.5 KW |
|
Pipe diameter |
5mm-18mm(Customize) |
|
Pipe length |
900mm |
|
Welding speed |
1 hole/1s |
|
Laser output power |
1500W |
|
Workstation |
1 or 2 station |
|
Laser center wave length |
1080nm |
|
Red indicating power |
40mw |
|
Cool way |
Water cooled |
|
Worktable travel |
X 800mm *Y 400mm*Z 300mm |
|
Size(L*W*H) |
1500*1100*1800mm |
|
Packing size(L*W*H) |
1600*1260*1950mm |
|
Control |
CNC system |
|
Weight |
600KG |
Machine Performance And Requirements
- Applicable material and qualification rate
The SW-W42 is suitable for a wide range of electric heat pipe products, including copper and stainless steel electric heat pipes. According to industry standards, the leakage rate of steel electric tubes is about 3%, and the leakage rate of copper tubes is about 5%. The pass rate is a non-one-time pass rate, indicating the actual situation after multiple welding.
- Flange hole accuracy requirements
During the welding process, the accuracy of the flange hole should be controlled within ±0.1mm, and the length of the pipe mouth should not exceed 1mm. This strict precision requirement ensures that welded components are perfectly matched, reducing rework rates caused by improper welding.
- Daily capacity specification
The production capacity of the Automatic Laser Welding Machine is about 1000 units per day, and the specific production capacity is affected by a number of factors, including the employee's clamping time, the number of holes in the heating tube and the blank dimensional accuracy of the material. Users can make reasonable planning according to the actual production situation.
- Electrode wear and oxidation
When welding stainless steel tubular heater, the tungsten needle electrode will be worn, and the user needs to compensate the electrode loss manually. In addition, there may be a small amount of oxidation on the surface of the flange after welding, and there may also be a small amount of metal oxide on the surface of the magnesium powder at the mouth of the heating pipe, which is a normal phenomenon in production. Metal tin can be used for sandblasting to improve the welding surface quality.
How To Order a Welding Machine
When you are ready to order the SW-W42 automatic laser welding machine, please make sure to provide the following key information so that we can provide you with the most suitable equipment:
Complete drawing of heating element
Provide detailed heating element drawings to ensure equipment can be adapted to your product design and technical requirements.
Flange or joint drawing
Drawings of relevant flanges or joints will help us to better understand your welding needs and thus optimize the welding process.
Heating elements and flanges or joint materials
Specify the specific type of material used so that we can recommend the appropriate welding parameters for you.
Complete sample
Provide us with samples to help us more precisely customize the welding machine to suit your needs.
Why Choose SUWAIE
SUWAIE is a Laser Welding Machine manufacturer and supplier integrating development, design, production, sales and service. The company currently has more than 300 employees, more than 50 senior engineers, and more than 20 quality inspectors. The products are widely used in optical communications, sensors, SMT, electronics, computers, automobiles, aviation, machinery, molds, home appliances, medical and other industries.
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